Mainly use raw materials

Substrate: PET, BOPP, PP, paper, etc

Glue: oily and water-based glue, etc

Main coating methods

Direct scraping coating

Mechanical specification

About L3000*W1000*H2150 mm

Working wheel face

350 mm

Maximum operating line speed

10m/min

Total power

Heating (electric heating mode) + power ≈20KW

Maximum external diameter of winding

￠200mm

Maximum external diameter of winding

￠200mm

Diameter of unwinding mandrel

￠3"

Coil mandrel size

￠3"

Coating uniformity dry adhesive

≤ 0.0025mm

Coiling edge uniformity end face alignment error

≤3mm

Production speed

0.5-10m/min

Machine speed

10m/min

Heating and drying mode

Electric heating (tunnel type hot air drying) ladder heating mode (low-high-low distribution)

Maximum adjustment temperature

180℃

Power

3 ￠2.11, 380 v, 50 hz

Compressed air source

6-8kg/cm2

Power suply

Three-phase alternating current of heat source.

Layout

Flat and straight layout of oven

1

The production line supports the body and accessories type 1

2

Single working position feeding machine 1

3

One straight scraping coating head

4

Oven (0.7m/section) 3 sections

5

Compound mechanism 1

6

One laminating feeding machine

7

One single shaft winding machine

8

Electronic control system type 1

9

Piping project type 1

10

Wiring engineering type 1

11

Piping engineering type 1

12

Transmission system type 1

Simplex unwinding machine

The maximum external diameter of the coil unloading is ￠200mm

Unwinding width 250mm

Remove reel 1 piece

Tension adjustment mode (using tension control) formula 1

One magnetic powder brake (2.5Kgm)

Straight scraping coating head

Frame (&40 steel plate welding processing, symmetrical processing) 2 pieces

Scraper (diameter 100 scraper, hard chrome plating fine grinding) 1 piece

Viscose wheel (diameter 180, hard chrome plating grinding) 1 piece

Power (1KW servo motor + reducer) 1 set

Bearing (imported from Switzerland)

Hard chrome plating and fine grinding treatment for rubber plate

2 sets of scraper pneumatic mechanism

1 set of scraper positioning device

Glue thickness adjustment mechanism pneumatic slider regulator

Glue slot (stainless steel material) 1 piece (for discharging glue)

2 pieces of rubber plate (nylon material)

Heat oven

The length of the oven unit 0.5 meters/day, a total of 3 day,

Oven skeleton with Angle, & 2 + 5 steel plate welding

The inner wall of oven is made of stainless steel

The wind tsui and bladder using 2 mm stainless steel plate production of the wind

The wind tsui distance distance guide roller surface effective distance of 60 mm

Temperature up to 180 ℃ (low, high and low trapezoid distribution)

Thickness of insulation board is 50mm

Guide roller diameter 60 aluminum alloy roller 2 pieces / 1 section (a total of 10 pieces, hard oxidation surface treatment)

Black hair, oven outside the roller bearing structure, each wheel are driving force

Power (0.75kw three-phase gear reducer motor) 1 set

Frequency converter (1KW one tow two frequency converter) 1 set

Transmission mode (belt type, high temperature resistant PU belt)

3 circulating fans (0.25kw, 4 poles)

Frequency converter (1KW frequency converter) 3 sets

Air inlet pipe (made of 0.75mm galvanized sheet)

Three-phase alternating current at the heat source

3 exhaust fans (0.15kw 4-pole centrifugal fan)

Vents with manual adjustment of air volume air valve

Heat exchanger insulation board thickness of 50mm, internal stainless steel

Heating wire domestic heating wire

Pneumatic opening mechanism type 2 (type 1 contains a group of pneumatic mechanisms)

Composite mechanism

The frame is made of &25 steel plate

Heating wheel (diameter 180, hard chrome plating on surface, heat conducting oil heating mode) 1 piece

Rubber pressure wheel (surface covered with rubber, pneumatic drive, adjustable gap), ￠100mm 1

Pneumatic cylinder (50 * 75 cylinder bore) 2

Power (1) 0.75 KW three-phase ac motor type

Inverter (0.75 KW inverter) 1

Simplex unwinding machine

Discharge volume ￠maximum diameter 200 mm

Unwinding width 250mm

Remove reel 1 piece

Tension adjustment mode (using tension control) formula 1

One magnetic powder brake (2.5Kgm)

Single-shaft winding machine

Ejecting machine body 25 mm steel plate production, left and right sides is symmetrical processing

Discharge volume ￠maximum diameter 200 mm

Unwinding width 250mm

Remove reel 1 piece

One winding motor (0.75kw gear reduction motor)

Transmission mode gear type

Electrical control system

Type of centralized control cabinet, a coating a head

Machine proportional linkage, sub - coating head, laminating, main power box three - point control mode

1 meter counter (electronic)

5 sets of temperature control devices, individual temperature control for each oven (domestic SCR throttling controller)

Coating head, console, cooling mechanism, can automatically start, stop and speed adjustment, with emergency stop button, the whole machine adopts protective explosion-proof circuit design.Drive part of the inverter, fan speed converter.Tension control system adopts Taiwan and Japanese brands, main bearing adopts SKF brand imported from Switzerland and nissan line bearing, and the whole power system adopts gear reducer motor.

Heating system

Type electric heating mode

Duct works

Exhaust fan adopts three 0.15 KWW centrifugal fan convulsions

Circulating fan three centrifugal fans

Fan control mode starts and stops separately

Driveline

Type AC motor with frequency converter control, feeding using automatic, semi-automatic tension control, winding for automatic tension control

Operation mode linkage of the whole machine

1. Coating head (with electric box)

2. Put volume

3. Cooling and recombination

4. Separate tension control for coiling (the tension control forms an action linkage with the host)

Air compressor

Air compressor or air compressor station, gas supply 2-6 kg/cm2 per hour

Exhaust fans

Construction of draft pipe between exhaust fans of coating machine body and installation of exhaust fans

Heat preservation

Heat preservation materials and construction of heating pipelines

Structure

Material and construction of coating machine body and heating source

On-site

The grounding resistance of the whole machine is less than 4 ohms and cannot be in common with the grounding wire of the lightning protection system

Self-provided1

The buyer shall provide test materials and corresponding glue

Self-provided2

Water supply system and installation of pipelines